Automatics for Manufacturing

An innovative solution initiative of

Mindspeed Communications & Innodev


Solution overview

 

  •   Real Time control & data acquisition/processing capabilities
  •   Integration with third-party applications & databases ( Oracle, SAP, SQL, etc)
  •   IP/Ethernet/Wi-Fi/ZigBee/2G&3G connectivity options, providing high network reliability
  •   Information gathering from sensors & counters with storage availability in external databases
  •   Distributed architecture implementation
  •   Centralized management platform
  •   Analysis & reporting customization options

 


Workflow

  • Manufacturing line integration for Real Time data acquisitions regarding the production
  • Digital signage presenting the LIVE manufacturing process
  • Control ( start, stop, pause) of the manufacturing line
  • Real time visibility regarding :

1.Manufacturing process – units completed, units remaining to be completed

2.Quality control – good vs. rejected units analysis

3.Performance indicators – estimated time of completion

4. Visual and audio notification of quality or process errors

 


 

 

Implementation55555

 

 


Software Analytics and reporting

  •  Real Time:
    •  Real Time Production Line Status
    •  Real Time Production Target Status
    •  Real Time ANDON functions
  •   Defined Reports
    •  Time base Production Line Status
    •  Time base Production Target
    •  Time base maintenance activities
    •  Time base OEE parametersoscar-222m-vap-for-arctic-19-07-2016-1-6

 

 


Database communication

  •  LinuX based application ( TCP Server ) transmitting Real Time data on Ethernet/IP/wireless
  •  Real Time database messages synchronization
  •  ERP(ex: SAP, Oracle) seamless integration
  •  No additional hardware components required

 


Management Platform

  •  Centralized management platform
  •  Distributed access control accounts
  •  Unified reporting options
  •  Configurable parameters in real time
  •  Scalable deployment across separate infrastructures
  •  Export option towards analysis systems ( SAP, Oracle )

 


Deliverables

  • Real Time Visibility of manufacturing lines – Production Score Board
  • Production Efficiency Ratio – Kaizen, Lean Manufacturing
  • Process Optimization & Incident Management – Shop Floor ANDON
  • Power Consumption & Savings – Smart Metering
  • Products Availability – Traceability & Quality Assurance
  • Historical Analytics – Statistics and Comparisons, Data Mining
  • BI Awareness – CRM, ERP Integrated Solution
  • Ubiquitous Access – Web Based Dashboard ( Cloud Scenario )
  • Automatic Alerts – SMS, eMail, Visuals & Acoustics

 


Summary

  •  100% bespoke design & manufacturing
  •  Assured scalability, initiated from the Prototype phase
  •  Real-Time processing control & visibility
  •  Significant TCO savings compared with ‘vendor specific’ PLC programming
  •  Hot-Swap extension boards providing ‘in production’ extension
  •  SCADA & HMI message forwarding

 


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